Repairing Connector Terminals

Use the following repair procedures in order to repair the following:
^ Push to Seat terminals
^ Pull to Seat terminals
^ Weather pack(R) terminals

Some terminals do not require all of the steps shown. Skip the steps that do not apply for your immediate terminal repair. The J 38125-B Terminal Repair Kit contains further information.
1. Cut off the terminal between the core and the insulation crimp. Minimize any wire loss.
For Weather Pack� terminals, remove the seal.
2. Apply the correct seal per gauge size of the wire. For Weather Pack� terminals, slide the seal back along the wire in order to enable insulation removal.
3. Remove the insulation.
4. For Weather Pack� terminals only, align the seal with the end of the cable insulation.
5. Position the strip in the terminal.
For Weather Pack� terminals, position the strip and seal in the terminal.
6. Hand crimp the core wings.
7. Hand crimp the insulation wings.
For Weather Pack� terminals, hand crimp the insulation wings around the seal and the cable.
8. Solder all of the hand crimp terminals.