Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Service and Repair

REMOVAL PROCEDURE
1. Disconnect the EGR electrical connector.
2. Remove the EGR valve retaining nuts/bolts.

IMPORTANT: Inspect the EGR passages in the crossover water pump housing for deposits. Clean the EGR passages as needed.

3. Remove the EGR valve.
4. Clean the EGR valve mounting surface.

INSTALLATION PROCEDURE
1. Install the cleaned or the replacement EGR valve using a new gasket.

NOTE: Refer to Fastener Notice in Service and Precautions.

2. Install the EGR valve retaining nuts/bolts.

Tighten
Tighten the retaining nuts/bolts to 24 N.m (18 lb ft).

3. Reconnect the EGR valve electrical connector.