Overhaul Procedure Steps

ENGINE OVERHAUL

RPO B9Q - Model Conversion Hearse
RPO L37 - Engine Gas, 8 Cylinder, 4.6L, MFI, V8, High Output, DOHC
RPO LD8 - Engine Gas, 8 Cylinder, 4.6L, MFI, V8, DOHC
RPO NC1 - Emission System California, LEV
RPO NF7 - Emission System Federal, NLEV
RPO V03 - Cooling System Extra Capacity
RPO V4U - Model Conversion Limousine
RPO V92 - Trailer Provisions
RPO W20 - Information not provided

In order to overhaul, follow the sequence below.

1. Drive Belt Removal
2. Power Steering Pump Removal
3. Generator Removal
4. Air Conditioning Compressor Removal
5. Drive Belt Idler Pulley Removal
6. Drive Belt Tensioner Removal
7. Crankshaft Balancer Removal
8. Engine Flywheel Removal
9. Crankshaft Rear Oil Seal Removal
10. Oil Level Indicator and Tube Removal
11. Exhaust Manifold Removal - Left
12. Exhaust Manifold Removal - Right
13. Oil Filter Adapter Removal
14. Intake Manifold Removal
15. Water Crossover Removal
16. Starter Removal
17. Ignition Coil Module Removal - Left
18. Ignition Coil Module Removal - Right
19. Camshaft Cover Removal - Left
20. Camshaft Cover Removal - Right
21. Engine Front Cover Removal
22. Crankshaft Front Oil Seal Removal
23. Oil Pump Removal
24. Secondary Camshaft Intermediate Drive Chain Removal - Right
25. Secondary Camshaft Intermediate Drive Chain Removal - Left
26. Primary Camshaft Intermediate Drive Chain Removal
27. Camshaft Intermediate Drive Shaft Removal
28. Camshaft Removal - Left Exhaust
29. Camshaft Removal - Left Intake
30. Camshaft Removal - Right Exhaust
31. Camshaft Removal - Right Intake
32. Valve Rocker Arm Removal - Left
33. Valve Rocker Arm Removal - Right
34. Valve Lifter Removal - Left
35. Valve Lifter Removal - Right
36. Cylinder Head Removal - Left
37. Cylinder Head Removal - Right
38. Oil Pan Removal
39. Oil Pump Suction Pipe and Screen Assembly Removal
40. Lower Crankcase Removal
41. Piston, Connecting Rod, and Bearing Removal
42. Crankshaft and Bearing Removal
43. Engine Block Clean and Inspect - Upper
44. Engine Block Clean and Inspect - Lower
45. Crankshaft and Bearing Clean and Inspect
46. Crankshaft Balancer Clean and Inspect
47. Engine Flywheel Clean and Inspect
48. Piston and Connecting Rod Disassemble
49. Piston, Connecting Rod, and Bearing Clean and Inspect
50. Piston and Connecting Rod Assemble
51. Camshaft Intermediate Drive Shaft Clean and Inspect
52. Cylinder Head Disassemble
53. Cylinder Head Clean and Inspect
54. Valve Spring Inspection and Measurement
55. Valve and Seat Grinding
56. Cylinder Head Assemble
57. Camshaft Clean and Inspect
58. Valve Lifter Clean and Inspect
59. Valve Rocker Arm Clean and Inspect
60. Camshaft Timing Drive Components Clean and Inspect
61. Oil Pump Disassemble
62. Oil Pump Clean and Inspect
63. Oil Pump Assemble
64. Oil Filter Adapter Disassemble
65. Oil Filter Adapter Clean and Inspect
66. Oil Filter Adapter Assemble
67. Oil Pan Clean and Inspect
68. Camshaft Cover Disassemble
69. Camshaft Cover Clean and Inspect
70. Camshaft Cover Assemble
71. Intake Manifold Disassemble
72. Intake Manifold Clean and Inspect
73. Intake Manifold Assemble
74. Exhaust Manifold Clean and Inspect - Left
75. Exhaust Manifold Clean and Inspect - Right
76. Water Pump Clean and Inspect
77. Water Crossover Disassemble
78. Water Crossover Clean and Inspect
79. Water Crossover Assemble
80. Thread Repair
81. Service Prior to Assembly
82. Crankshaft and Bearing Installation
83. Piston, Connecting Rod, and Bearing Installation
84. Lower Crankcase Installation
85. Oil Pump Suction Pipe and Screen Assembly Installation
86. Oil Pan Installation
87. Cylinder Head Installation - Left
88. Cylinder Head Installation - Right
89. Valve Lifter Installation - Left
90. Valve Lifter Installation - Right
91. Valve Rocker Arm Installation - Left
92. Valve Rocker Arm Installation - Right
93. Camshaft Installation - Left Exhaust
94. Camshaft Installation - Left Intake
95. Camshaft Installation - Right Exhaust
96. Camshaft Installation - Right Intake
97. Camshaft Intermediate Drive Shaft Installation
98. Primary Camshaft Intermediate Drive Chain Installation
99. Secondary Camshaft Intermediate Drive Chain Installation - Left
100. Secondary Camshaft Intermediate Drive Chain Installation - Right
101. Oil Pump Installation
102. Crankshaft Front Oil Seal Installation
103. Engine Front Cover Installation
104. Camshaft Cover Installation - Left
105. Camshaft Cover Installation - Right
106. Ignition Coil Module Installation - Left
107. Ignition Coil Module Installation - Right
108. Starter Installation
109. Water Crossover Installation
110. Intake Manifold Installation
111. Oil Filter Adapter Installation
112. Exhaust Manifold Installation - Left
113. Exhaust Manifold Installation - Right
114. Oil Level Indicator and Tube Installation
115. Crankshaft Rear Oil Seal Installation
116. Engine Flywheel Installation
117. Crankshaft Balancer Installation
118. Drive Belt Tensioner Installation
119. Drive Belt Idler Pulley Installation
120. Air Conditioning Compressor Installation
121. Generator Installation
122. Power Steering Pump Installation
123. Drive Belt Installation