Operation CHARM: Car repair manuals for everyone.

11. Trans Case and Adapter Plate Disassemble

Trans Case and Adapter Plate Disassemble (CTSV)

Transmission Case

^ Tools Required
- J 8092 Drive Handle
- J 23907 Slide Hammer
- J 39439-2 Bushing Remover
- J 39790 Mainshaft Bearing Race Remover
- J 39791 Countershaft Beating Race Remover





1. Remove the transmission case fill plug.





2. Remove the reverse lamp switch.





3. Remove the dowel pins.

Important: Do not replace the bearing race unless inspection shows bearing race damage.





4. Remove the countershaft bearing race, using the J 8092 and the J 39791.

Important: Do not replace the bearing race unless inspection shows bearing race damage.





5. Remove the mainshaft bearing race, using the J 8092 and the J 39790.





6. Remove the 1st/2nd and the 3rd/4th shift shaft bushings, using the J 23907 and the J 39439-2.

Adapter Plate

^ Tools Required
- J 23907SIide Hammer
- J 39439-2 Bushing Remover





1. Remove the input shaft bearing race and the shim.





2. Remove the countershaft bearing race and the shim.





3. Remove the adapter plate plug.





4. Remove the input shaft seal.

Important: Do not replace the bushing unless inspection shows bushing damage.





5. Remove the 1st/2nd and the 3rd/4th shift shaft bushing, using the J 23907 with the J 39439-2.





6. Remove the dowel pins.