Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

Cylinder Head - Left





Cylinder Head Bolt - M8
^ First Pass 15 Nm (10 ft. lbs.)
^ Final Pass 60 Degrees

Cylinder Head Bolt - M11
^ First Pass 45 Nm (33 ft. lbs.)
^ Final Pass 120 degrees

Cylinder Head - Right





Cylinder Head Bolt - M11
^ First Pass 45 Nm (33 ft. lbs.)
^ Final Pass 120 degrees

Do not re-use old M-11 Bolts.

Intake Manifold
Brace Bolt - Engine Front Cover M12 65 Nm (48 ft. lbs.)
Brace Bolt/Ball Stud - Intake Manifold M6 10 Nm (89 inch lbs.)
Upper-to-Cylinder Head Bolt - Long 23 Nm (17 ft. lbs.)
Upper-to-Cylinder Head Bolt - Short 23 Nm (17 ft. lbs.)
Upper-to-Lower Intake Manifold Bolt 23 Nm (17 ft. lbs.)

Camshaft Bearing Cap

Left:




Right:





Camshaft Cap Bolt 10 Nm (89 inch lbs.)

Crankshaft Pulley

Crankshaft Balancer Bolt 100 Nm (74 ft. lbs.)
Tighten the crankshaft balancer bolt an additional 150 degrees using the J45059.

Exhaust Manifold
Exhaust Manifold 20 Nm (15 ft. lbs.)

If the warpage is less than 0.05 mm (0.002 inch), the cylinder head deck surface does not require resurfacing.
If the warpage is between 0.05 - 0.20 mm (0.002 - 0.008 inch) or any imperfections or scratches that could inhibit proper cylinder head gasket sealing are present, the cylinder head deck surface requires resurfacing.