Condenser HVAC: Service and Repair
CONDENSER REPLACEMENTTOOLS REQUIRED
J 39400-A Halogen Leak Detector
REMOVAL PROCEDURE
1. Recover the refrigerant from the system.
2. Remove the upper filler panel.
3. Remove the headlamp.
4. Remove hood latch bracket.
5. Remove the discharge hose from the condenser.
6. Remove the evaporator hose assembly from the condenser.
7. Remove the condenser mounting bolts.
8. Remove the left side of the condenser from the retainer.
9. Remove the right side of the condenser from the retainer.
10. Remove the condenser from the vehicle.
INSTALLATION PROCEDURE
1. Install the right side of the condenser into the retainer.
IMPORTANT: If replacing the condenser add refrigerant oil to the condenser. Refer to Refrigerant System Capacities for system capacity information.
2. Install the left side of the condenser into the retainer.
3. Position the condenser in the vehicle.
4. Install the condenser mounting bolts.
NOTE: Refer to Fastener Notice in Service Precautions.
Tighten
Tighten the bolts 13 N.m (10 lb ft).
5. Install the evaporator hose assembly to the condenser.
IMPORTANT: Inspect the evaporator hose sealing washer for damage. Replace the sealing washer if there are signs of damage. Sealing washer does not require lubricant.
Tighten
Tighten the evaporator hose assembly to 20 N.m (15 lb ft).
6. Install the discharge hose to the condenser.
IMPORTANT: Inspect the discharge hose sealing washer for damage. Replace the sealing washer if there are signs of damage. Sealing washer does not require lubricant.
Tighten
Tighten the discharge hose to 20 N.m (15 lb ft).
7. Install the hood latch bracket.
8. Install the headlamps.
9. Recharge the A/C system.
10. Leak test the fittings of the repaired or reinstalled component using J 39400-A.
11. Install the upper filler panel.