Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Clutch Pilot Bearing Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal - Left Side
7. Exhaust Manifold Removal - Right Side
8. Water Pump Removal
9. Throttle Body Removal
10. Fuel Rail and Injectors Removal
11. Intake Manifold Removal
12. Coolant Air Bleed Pipe Removal
13. Engine Valley Cover Removal
14. Valve Rocker Arm Cover Removal - Left Side
15. Valve Rocker Arm Cover Removal - Right Side
16. Valve Rocker Arm and Push Rod Removal
17. Cylinder Head Removal - Left Side
18. Cylinder Head Removal - Right Side
19. Valve Lifter Removal
20. Oil Filter and Adapter Removal
21. Oil Pan Removal
22. Engine Front Cover Removal
23. Crankshaft Rear Oil Seal Housing Removal
24. Oil Pump, Screen and Crankshaft Oil Deflector Removal
25. Timing Chain and Sprocket Removal
26. Camshaft Removal
27. Piston, Connecting Rod, and Bearing Removal
28. Crankshaft and Bearing Removal
29. Engine Block Plug Removal
30. Engine Block Cleaning and Inspection
31. Cylinder Boring and Honing
32. Crankshaft and Bearing Cleaning and Inspection
33. Crankshaft Balancer Cleaning and Inspection
34. Engine Flywheel Cleaning and Inspection
35. Piston and Connecting Rod Disassemble
36. Piston, Connecting Rod, and Bearing Cleaning and Inspection
37. Piston and Connecting Rod Assemble
38. Camshaft Bearing Removal
39. Camshaft and Bearings Cleaning and Inspection
40. Camshaft Bearing Installation
41. Timing Chain and Sprocket Cleaning and Inspection
42. Valve Rocker Arm and Push Rod Cleaning and Inspection
43. Valve Lifter and Guide Cleaning and Inspection
44. Cylinder Head Disassemble
45. Cylinder Head Cleaning and Inspection
46. Valve Guide Reaming, and Valve and Seat Grinding
47. Cylinder Head Assemble
48. Oil Pump Disassemble
49. Oil Pump Cleaning and Inspection
50. Oil Pump Assemble
51. Engine Front Cover Cleaning and Inspection
52. Crankshaft Rear Oil Seal Housing Cleaning and Inspection
53. Engine Valley Cover Cleaning and Inspection
54. Valve Rocker Arm Cover Cleaning and Inspection
55. Oil Pan Cleaning and Inspection
56. Intake Manifold Cleaning and Inspection
57. Exhaust Manifold Cleaning and Inspection
58. Coolant Air Bleed Pipe Cleaning and Inspection
59. Water Pump Cleaning and Inspection
60. Thread Repair
61. Service Prior to Assembly
62. Engine Block Plug Installation
63. Crankshaft and Bearing Installation
64. Piston, Connecting Rod, and Bearing Installation
65. Camshaft Installation
66. Timing Chain and Sprocket Installation
67. Oil Pump, Screen and Crankshaft Oil Deflector Installation
68. Crankshaft Rear Oil Seal Housing Installation
69. Crankshaft Rear Oil Seal Installation
70. Engine Front Cover Installation
71. Crankshaft Front Oil Seal Installation
72. Oil Pan Installation
73. Oil Filter and Adapter Installation
74. Valve Lifter Installation
75. Cylinder Head Installation - Left Side
76. Cylinder Head Installation - Right Side
77. Valve Rocker Arm and Push Rod Installation
78. Valve Rocker Arm Cover Installation - Left Side
79. Valve Rocker Arm Cover Installation - Right Side
80. Engine Valley Cover Installation
81. Coolant Air Bleed Pipe Installation
82. Intake Manifold Installation
83. Fuel Rail and Injectors Installation
84. Throttle Body Installation
85. Water Pump Installation
86. Exhaust Manifold Installation - Left Side
87. Exhaust Manifold Installation - Right Side
88. Oil Level Indicator and Tube Installation
89. Clutch Pilot Bearing Installation
90. Engine Flywheel Installation
91. Crankshaft Balancer Installation
92. Engine Prelubing