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Cooling Fan Inoperative



Cooling Fan Inoperative

Diagnostic Instructions

* Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure. Initial Inspection and Diagnostic Overview
* Review Strategy Based Diagnosis for an overview of the diagnostic approach.
* Diagnostic Procedure Instructions provides an overview of the diagnostic category.

Circuit/System Description

The engine control module (ECM) grounds the low speed relay, which is relay 1, and the high speed relay, which is relay 2, control circuits through an internal solid state device called a driver. The primary function of the driver is to supply the ground for the component being controlled. Each driver has a fault line that is monitored by the ECM. When the ECM is commanding a component ON, the voltage potential of the control circuit should be low, near 0 volts. When the ECM is commanding the control circuit to a component OFF, the voltage potential of the circuit should be high, near battery voltage. If the ECM detects that the actual state of the control circuit does not match the expected state, a DTC will set.

Reference Information

Schematic Reference

* Engine Cooling Schematics
* Electrical Center Identification Views

Connector End View Reference

* Cooling System Connector End Views
* Electrical Center Identification Views

Description and Operation

Cooling Fan Description and Operation

Electrical Information Reference

* Circuit Testing
* Connector Repairs
* Testing for Intermittent Conditions and Poor Connections
* Wiring Repairs

Scan Tool Reference

* Scan Tool Output Controls
* Scan Tool Data List
* Scan Tool Data Definitions

Circuit/System Verification

1. If DTCs P0480 or P0481 are set, then perform those diagnostics first.
2. Ignition ON, command each relay ON and OFF with a scan tool. Observe to verify that the fan turns ON and OFF with each command.

Circuit/System Testing

Important: You must perform the Circuit/System Verification before proceeding with Circuit/System Testing.

1. Ignition OFF, disconnect fan high, fan low, and fan control relays.
2. Connect a 30A fused jumper between the normally-open switch contact terminals at the fan control relay connector in order to complete the left fan ground circuit. Leave this jumper in place for the remainder of this procedure.
3. One at a time, connect a 30A fused jumper between the positive terminal at the battery and the fan voltage supply circuit terminal at each relay connection and verify the appropriate fan activation.

* If the appropriate fan does not activate, test the fan voltage supply circuit for a short to ground or open/high resistance.
* If the circuit tests normal, test the fan ground circuit for an open/high resistance.
* If the circuits test normal, replace the fan.

4. Ignition ON, connect a 30A fused jumper between the relay switch voltage supply circuit terminal and the fan voltage supply circuit terminal at the low speed and then the high speed relay connections and verify the appropriate fan activation.

* If the appropriate fan does not activate, test the relay switch voltage supply circuit for a short to ground or high resistance.

5. If the circuits and fans test normal, replace the relay.

Repair Verification

Ignition ON, command the relay ON and OFF with a scan tool. Observe to verify that the fan turns ON and OFF with each command.