Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Flex Plate: Service and Repair



Engine Flywheel Replacement

Tools Required

J 45059 Torque Angle Meter

Removal Procedure




1. Remove the transmission assembly..
2. Use a Snap-On(TM) A144A Flywheel Turner, or equivalent to prevent the engine from rotating.
3. Remove the engine flywheel bolts.
4. Remove the engine flywheel.
5. Clean and inspect the flywheel.

Installation Procedure




1. Install the engine flywheel.
2. Apply sealant to the engine flywheel bolts. Refer to Sealers, Adhesives, and Lubricants for the correct part number.
3. Install the engine flywheel bolts finger tight.
4. Use a Snap-On(TM) A144A Flywheel Turner or equivalent to prevent the engine from rotating.

Notice: Refer to Fastener Notice.

5. Tighten the engine flywheel bolts.

* Tighten the flywheel bolts a first pass to 30 N.m (22 lb ft).
* Tighten the flywheel bolts a final pass, an additional 50 degrees using the J 45059.

6. Install the transmission assembly.