Brake Pedal Assy: Service and Repair

Brake Pedal Assembly Replacement

Removal Procedure

1. Remove the vacuum brake booster. Refer to Power Vacuum Brake Booster Replacement (Service and Repair) .
2. Without disconnecting the front park brake cable, remove the park brake pedal assembly and position aside. Refer to Parking Brake Lever Pedal Assembly Replacement (Parking Brake Lever Pedal Assembly Replacement) .
3. Without disconnecting the steering column from the intermediate shaft, lower and support the steering column. Refer to Steering Column Replacement (Steering Column Replacement) .




4. Disconnect the brake pedal position sensor (1) electrical connector.




5. Remove the vacuum brake booster pushrod nut (1).




6. Disconnect the vacuum brake booster pushrod (1) from the brake pedal pivot.




7. Remove the vacuum brake booster pushrod bushing (1).




8. Remove the vacuum brake booster bracket nuts (1).




9. Remove the brake pedal bracket nuts (1).




10. Remove the upper steering column support bracket nuts (1).




11. Remove the vacuum brake booster bracket (1).




12. Remove the steering column support bracket (1).




13. Remove the brake pedal assembly (1) from the vehicle.



Installation Procedure





1. Install the brake pedal assembly (1) to the vehicle.




2. Install the steering column support bracket (1).




3. Install the vacuum brake booster bracket (1).

Notice: Refer to Fastener Notice (Fastener Notice) .





4. Install the upper steering column support bracket nuts (1).

Tighten the nuts to 25 N.m (18 lb ft).





5. Install the brake pedal bracket nuts (1).

Tighten the nuts to 25 N.m (18 lb ft).





6. Install the vacuum brake booster bracket nuts (1).

Tighten the nuts to 25 N.m (18 lb ft).





7. Install the vacuum brake booster pushrod bushing (1).




8. Connect the vacuum brake booster pushrod (1) to the brake pedal pivot.




9. Install the vacuum brake booster pushrod nut (1).

Tighten the nut to 9 N.m (80 lb in).





10. Connect the brake pedal position sensor (1) electrical connector.
11. Install the steering column. Refer to Steering Column Replacement (Steering Column Replacement) .
12. Install the park brake pedal assembly. Refer to Parking Brake Lever Pedal Assembly Replacement (Parking Brake Lever Pedal Assembly Replacement) .
13. Install the vacuum brake booster. Refer to Power Vacuum Brake Booster Replacement (Service and Repair) .
14. Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration (Programming and Relearning) .