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Air Conditioning Compressor Malfunction



Air Conditioning Compressor Malfunction

Diagnostic Instructions

* Perform the Diagnostic System Check - Vehicle (Initial Inspection and Diagnostic Overview) prior to using this diagnostic procedure.
* Review Strategy Based Diagnosis (Initial Inspection and Diagnostic Overview) for an overview of the diagnostic approach.
* Diagnostic Procedure Instructions (Initial Inspection and Diagnostic Overview)provides an overview of each diagnostic category.



Diagnostic Fault Information






Circuit/System Description

When the A/C switch is pressed, the HVAC control module grounds the A/C request signal circuit. This input will request the ECM to ground the A/C compressor clutch relay control circuit, which will switch the A/C CMPRSR CLUTCH relay on. With the relay contacts closed, battery voltage is supplied to the A/C compressor clutch assembly.


Diagnostic Aids

The following conditions must be met in order for the ECM to turn on the compressor clutch:

* Battery voltage is between 9-18 volts
* Engine coolant temperature (ECT) is less than 123°C (253°F)
* Engine speed is greater than 600 RPM
* Engine speed is less than 4,760 RPM
* A/C high side pressure is between 2929-269 kPa (39-425 psi) Air Conditioning (A/C) System Performance Test (Initial Inspection and Diagnostic Overview)
* Throttle position is less than 100 percent
* Evaporator temperature is greater than 0°C (32°F)
* ECM does not detect excessive torque load
* ECM does not detect insufficient idle quality
* The ambient temperature is above 1°C (34°F)



Reference Information
Schematic Reference

HVAC Schematics (Electrical Diagrams)
Connector End View Reference

Component Connector End Views (Connector Views)
Description and Operation

Automatic HVAC Description and Operation (HVAC - Automatic)
Electrical Information Reference

* Circuit Testing (Component Tests and General Diagnostics)
* Connector Repairs (Component Tests and General Diagnostics)
* Testing for Intermittent Conditions and Poor Connections (Component Tests and General Diagnostics)
* Wiring Repairs (Component Tests and General Diagnostics)

Scan Tool Reference

Control Module References (Programming and Relearning)for scan tool information


Circuit/System Verification

Engine running place the mode switch in the defrost position. The A/C compressor clutch should engage.

If the clutch does not engage refer to Air Conditioning (A/C) System Performance Test (Initial Inspection and Diagnostic Overview)



Circuit/System Testing

1. Ignition OFF, disconnect the A/C Relay.
2. Ignition ON, verify that a test lamp does not illuminate between the control circuit terminal 86 and ground.

If the test lamp illuminates, test the control circuit for a short to voltage.

3. Verify that a test lamp illuminates between the ignition circuit relay coil feed circuit terminal 85 and ground.

If the test lamp does not illuminate, test the ignition circuit for a short to ground or a open/high resistance. If the circuit tests normal and ignition circuit fuse is open, test all components connected to the ignition circuit and replace as necessary.

4. Verify that a test lamp illuminates between the relay B+ circuit terminal 30 and ground.

If the test lamp does not illuminate, test the B+ circuit for a short to ground or a open/high resistance. If the circuit tests normal and B+ circuit fuse is open, replace the A/C Clutch Relay.

5. Disconnect the harness connector at the A/C Clutch Coil.
6. Test for less than 1 ohm of resistance between the A/C Clutch Coil ground circuit terminal ground.

If greater than 1 ohm, test the ground circuit for an open/high resistance.

7. Connect the harness connector at the A/C Clutch Coil.
8. Connect a 10-amp fused jumper wire between the B+ circuit terminal 30 and control circuit terminal 87 of the A/C Clutch Relay. Verify the A/C Clutch Relay is activated.

If the A/C Clutch Relay does not activate, test the control circuit for an open/high resistance. If the circuit tests normal, replace the A/C Clutch Relay.

9. Connect a test lamp between the coil side of the A/C Clutch Relay ignition circuit terminal 85 and the control circuit terminal 86.
10. Command the A/C Relay output function ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.

If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ECM.


If the test lamp is always OFF, test the control circuit for a short to voltage, or an open/high resistance. If the circuit tests normal, replace the ECM.

11. If all circuits test normal, replace the A/C Clutch Relay.



Component Testing


Relay Testing
1. Ignition OFF, disconnect the A/C Relay.
2. Test for 137 ohms across the relay coil terminals.

If the resistance is not close to the specified range, replace the relay.

3. Test for infinite resistance between switch side of the relay

If less than infinite resistance, replace the relay

4. Install a 20-amp fused jumper wire between the relay coil side and 12 volts. Install a jumper wire between relay the coil side and ground. Measure for less than 2 ohms of resistance between the relay switch side.

If greater than 2 ohms, replace the relay.




Repair Instructions

Perform the Diagnostic Repair Verification (Verification Tests) after completing the diagnostic procedure.

* Compressor Replacement (Service and Repair)
* Relay Replacement (Attached to Wire Harness) (Relay Replacement (Attached to Wire Harness))Relay Replacement (Within an Electrical Center) (Relay Replacement (Within an Electrical Center))
* Control Module References (Programming and Relearning)for HVAC control module and ECM replacement, setup, and programming