Operation CHARM: Car repair manuals for everyone.

Part 3




61. Install the right side engine harness to valve cover retaining clips (1).




62. Install the right side engine harness retaining clips (1).
63. Connect all engine harness electrical connectors. Refer to Powertrain Component Views (Powertrain Component Views) and Harness Routing Views (Harness Routing Views).




64. Connect the brake booster vacuum hose (1) to the brake booster (2).




65. Install the radiator support brackets.
66. Install the radiator support bolts and tighten to 9 Nm (80 lb in).




67. Connect the purge line (3) to the purge solenoid.
68. Connect the fuel pipe (2) to the fuel rail. Refer to Metal Collar Quick Connect Fitting Service (Metal Collar Quick Connect Fitting Service).
69. Connect the heater hoses to the heater core. Refer to Heater Inlet Hose Replacement (Heater Inlet Hose Replacement) and to Heater Outlet Hose Replacement (Heater Outlet Hose Replacement).
70. Position and secure the surge tank inlet hose to the vehicle.
71. Connect the surge tank inlet hose to the water outlet housing and to the radiator. Refer to Radiator Surge Tank Outlet Hose/Pipe Replacement (DI) (Service and Repair)Radiator Surge Tank Outlet Hose/Pipe Replacement (LY7/LLT) (Service and Repair)Radiator Surge Tank Outlet Hose/Pipe Replacement (LSA) (Service and Repair).
72. Connect the outlet hose to the surge tank. Refer to Radiator Surge Tank Inlet Hose/Pipe Replacement (LY7, LLT) (Service and Repair)Radiator Surge Tank Inlet Hose/Pipe Replacement (LSA) (Service and Repair).
73. Connect the electrical connector for the air conditioning pressure switch and the liquid line to the evaporator. Refer to Liquid Line Replacement (Liquid Line Replacement).
74. Connect the air conditioning suction hose to the evaporator and install the suction hose bracket to the shock tower. Refer to Suction Hose Replacement (LY7, LLT) (Suction Hose Replacement)Suction Hose Replacement (LSA) (Suction Hose Replacement).
75. Install the air cleaner duct. Refer to Air Cleaner Outlet Duct Replacement (DI) (Air Cleaner Outlet Duct Replacement (DI))Air Cleaner Outlet Duct Replacement (SFI) (Air Cleaner Outlet Duct Replacement (SFI)).




76. Install the cooling fan wiring harnesses (1, 4) to the fan shroud.
77. Install the cooling fan electrical connectors (2, 3).
78. Install the wiper module. Refer to Windshield Wiper Transmission Replacement (Service and Repair).
79. Install the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement (SFI) (Service and Repair)Fuel Injector Sight Shield Replacement (DI) (Service and Repair).
80. Connect the negative cable from the battery and the body at the top of the right strut tower. Refer to Battery Negative Cable Replacement (Service and Repair).
81. Fill the cooling system. Refer to Cooling System Draining and Filling (GE 47716) (Service and Repair)Cooling System Draining and Filling (Static Fill) (Service and Repair).
82. Charge the air conditioning system. Refer to Refrigerant Recovery and Recharging (Refrigerant Recovery and Recharging).
83. Bleed the brake rear circuits. Refer to Hydraulic Brake System Bleeding (Manual) (Service and Repair)Hydraulic Brake System Bleeding (Pressure) (Service and Repair).