Radiator Surge Tank Inlet Hose/Pipe Replacement

Radiator Surge Tank Inlet Hose/Pipe Replacement (LSA)

Special Tools

- J 38185 Hose Clamp Pliers

Removal Procedures

1. Drain the coolant. Refer to Cooling System Draining and Filling Service and Repair.
2. Remove the front compartment sight shield. Refer to Front Compartment Sight Shields Replacement Service and Repair.
3. Remove the front compartment side sight shield. Refer to Front Compartment Side Sight Shield Replacement Service and Repair.
4. Remove the intake manifold cover front. Refer to Intake Manifold Cover Replacement - Front Service and Repair.
5. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement Service and Repair.






6. Reposition the surge tank inlet hose clamp (1) at surge tank using J 38185 Hose Clamp Pliers.
7. Remove the surge tank inlet hose (2) from the surge tank.






8. Disconnect the quick connect fitting (1) at the engine.
9. Disconnect the clip (2) at the air cleaner assembly.






10. Disconnect the quick connect fitting (1) at the engine.
11. Disconnect the clip (2) at the engine.






12. Reposition the surge tank inlet hose clamp (1) at radiator using J 38185 Hose Clamp Pliers.
13. Remove the surge tank inlet hose (2) from the radiator.
14. Remove the surge tank inlet hose from the vehicle.

Installation Procedure






1. Install the surge tank inlet hose to the vehicle.
2. Install the surge tank inlet hose (2) to the radiator.
3. Reposition the surge tank inlet hose clamp (1) at radiator using J 38185 Hose Clamp Pliers.






4. Connect the quick connect fitting (1) at the engine.
5. Connect the clip (2) at the engine.






6. Connect the quick connect fitting (1) at the engine.
7. Connect the clip (2) at the air cleaner assembly.






8. Install the surge tank inlet hose (2) to the surge tank.
9. Reposition the surge tank inlet hose clamp (1) at surge tank using J 38185 Hose Clamp Pliers .
10. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement Service and Repair.
11. Install the intake manifold cover front. Refer to Intake Manifold Cover Replacement - Front Service and Repair.
12. Install the front compartment side sight shield. Refer to Front Compartment Side Sight Shield Replacement Service and Repair.
13. Install the front compartment sight shield. Refer to Front Compartment Sight Shields Replacement Service and Repair.
14. Fill the coolant. Refer to Cooling System Draining and Filling Service and Repair.