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Air Temperature Malfunction




Air Temperature Malfunction

Diagnostic Instructions

* Perform the Diagnostic System Check - Vehicle (with HP2) (Initial Inspection and Diagnostic Overview)Diagnostic System Check - Vehicle (without HP2) (Initial Inspection and Diagnostic Overview) prior to using this diagnostic procedure.
* Review Strategy Based Diagnosis (Initial Inspection and Diagnostic Overview) for an overview of the diagnostic approach.
* Diagnostic Procedure Instructions (Initial Inspection and Diagnostic Overview) provides an overview of each diagnostic category.

Diagnostic Fault Information





Circuit/System Description

Air Temperature Sensors

The air temperature sensors are a 2-wire negative temperature co-efficient thermistor. The vehicle uses the following air temperature sensors:

* Ambient Air Temperature Sensor
* Inside Air Temperature Sensor Assembly
* Upper Left Air Temperature Sensor
* Upper Right Air Temperature Sensor
* Lower Left Air Temperature Sensor
* Lower Right Air Temperature Sensor
* Upper Auxiliary Air Temperature Sensor
* Lower Auxiliary Air Temperature Sensor
* Auxiliary Inside Air Temperature Sensor

A signal and low reference circuit enables the sensor to operate. As the air temperature surrounding the sensor increases, the sensor resistance decreases. The sensor signal voltage decreases as the resistance decreases. The sensor operates within a temperature range between -40 to +101°C (-40 to +215°F). The sensor signal varies between 0-5 volts. The HVAC control module converts the signal to a range between 0-255 counts. As the air temperature increases the count value will decrease. If the HVAC control module or auxiliary HVAC control module detects a malfunctioning sensor, then the control module software will use a defaulted air temperature value. The default value for the ambient and inside air temperature sensors will be displayed on the scan tool. The default value for the duct air temperature sensors will not be displayed on the scan tool. The scan tool parameter for the duct air temperature sensors are the actual state of the signal circuit. The default action ensures that the HVAC system can adjust the inside air temperature near the desired temperature until the condition is corrected.

Sun Load Sensor Assembly

The sunload sensor is a 2-wire photo diode. The vehicle uses left and right sunload sensors. The two sensors are integrated into the sunload sensor assembly along with the ambient light sensor. Ground and signal circuits enable the sensors to operate. As the sunload increases, the sensor signal decreases. The sensor signal varies between 0 and 5 volts. The HVAC control module converts the signal to a range between 0 and 255 counts. The sunload sensor provides the HVAC control module with a measurement of the amount of light shining on the vehicle. Bright or high intensity light causes the vehicles interior temperature to increase. The HVAC system compensates for the increased temperature by diverting additional cool air into the vehicle.

Diagnostic Aids





Reference Information
Schematic Reference

HVAC Schematics (HVAC - Automatic)
Connector End View Reference

Component Connector End Views (Connector Views)
Description and Operation

* Air Delivery Description and Operation (Air Delivery Description and Operation)
* Air Temperature Description and Operation (Air Temperature Description and Operation)

Electrical Information Reference

* Circuit Testing (Component Tests and General Diagnostics)
* Connector Repairs (Component Tests and General Diagnostics)
* Testing for Intermittent Conditions and Poor Connections (Component Tests and General Diagnostics)
* Wiring Repairs (Component Tests and General Diagnostics)

Scan Tool Reference

Control Module References (Programming and Relearning) for scan tool information

Circuit/System Verification

1. Ignition ON, cover the sunload sensor assembly with a shop towel or other suitable item. Verify the scan tool Right Sunload Sensor and Left Sunload Sensor parameters are within 3 counts of each other.

• If not within the specified range, refer to Sun Load Sensor Circuit Malfunction.

2. Measure actual outside air temperature using a thermometer. Compare this value to the scan tool Outside Air Temp. Raw parameter. The measured temperature should be within 5 degrees of parameter.

• If not within the specified range, refer to Ambient Air Temperature Sensor Circuit Malfunction.

3. Measure actual inside air temperature using a thermometer. Compare this value to the scan tool Inside Air Temp. Sensor parameter and Aux. Inside Air Temp. parameter. The measured temperature should be within 5 degrees of parameter.

• If not within the specified range, refer to Inside Air Temperature Sensor Circuit Malfunction.

4. Measure actual temperature using a thermometer at each of the duct temperature sensors. Compare this value to the appropriate scan tool Duct Actual parameter. The measured temperature should be within 5 degrees of appropriate Duct Actual parameter.

• If not within the specified range, refer to Duct Temperature Sensor Circuit Malfunction.

Circuit/System Testing

Sun Load Sensor Circuit Malfunction

Important: If a solar load sensor has an out of range condition caused by a short to voltage, short to ground, or an open/high resistance, the scan tool will display the same value: 225 counts.


1. Ignition OFF, disconnect the harness connector at the sunload sensor.
2. Test for less than 10 ohms between the ground circuit terminal C and ground.

• If greater than the specified range, test the ground circuit for an open/high resistance.

3. Ignition ON, test for 4.8-5.2 volts between the ground circuit terminal C and the appropriate signal circuit terminal listed below:

* Left solar load sensor circuit terminal A.
* Right solar load sensor circuit terminal B.

• If less than the specified range, test the signal circuit for a short to ground or open/high resistance. If the circuit tests normal, replace the HVAC control module.
• If greater than the specified range, test the signal circuit for a short to voltage. If the circuit tests normal, replace the HVAC control module.

4. If all circuits test normal, test or replace the sunload sensor.

Ambient Air Temperature Sensor Circuit Malfunction
1. Ignition OFF, disconnect the harness connector at the ambient temperature sensor.
2. Test for less than 1 ohm between the low reference circuit terminal B and ground.

• If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.

3. Ignition ON, verify the scan tool Outside Air Temp. Raw parameter is greater than 4.9 volts or 250 counts.

• If less than the specified range, test the signal circuit terminal A for a short to ground. If the circuit tests normal, replace the HVAC control module.

4. Install a 3-amp fused jumper wire between the signal circuit terminal A and the low reference circuit terminal B. Verify the scan tool Outside Air Temp. Raw parameter is less than 0.1 volt or 5 counts.

• If greater than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.

5. If all circuits test normal, test or replace the ambient temperature sensor.

Inside Air Temperature Sensor Circuit Malfunction
1. Ignition OFF, disconnect the harness connector at the appropriate inside air temperature sensor.
2. Test for less than 1 ohm between the ground circuit terminal C and ground.

• If greater than the specified range, test the ground circuit for an open/high resistance.

3. Ignition ON, verify a scan tool illuminates between the control circuit terminal B and ground.

• If the test lamp does not illuminate, test the control circuit for a short to ground or an open/high resistance.

4. Ignition OFF, test for less than 1 ohm between the low reference circuit terminal B and ground.

• If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.

5. Ignition ON, verify the appropriate scan tool Inside Temp Sensor parameter is greater than 4.9 volts or 250 counts.

• If less than the specified range, test the signal circuit terminal A for a short to ground. If the circuit tests normal, replace the HVAC control module.

6. Install a 3-amp fused jumper wire between the signal circuit terminal A and the low reference circuit terminal B. Verify the scan tool Temp Sensor Voltage parameter is less than 0.1 volt or 5 counts.

• If greater than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.

7. If all circuits test normal, test or replace the appropriate temperature sensor.

Duct Temperature Sensor Circuit Malfunction
1. Ignition OFF, disconnect the harness connector at the appropriate temperature sensor.
2. Test for less than 1.0 ohm between the low reference circuit terminal 2 and ground.

• If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.

3. Ignition ON, verify the appropriate Duct Temp Sensor Actual parameter is greater than 4.9 volts or 250 counts.

• If less than the specified range, test the signal circuit terminal 1 for a short to ground. If the circuit tests normal, replace the HVAC control module.

4. Install a 3-amp fused jumper wire between the signal circuit terminal 1 and the low reference circuit terminal 2. Verify the scan tool Duct Temp Sensor Actual parameter is less than 0.1 volt or 5 counts.

• If greater than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.

5. If all circuits test normal, test or replace the appropriate temperature sensor.

Component Testing

1. A thermometer can be used to test the sensor off the vehicle in warn and or cold water. Sensor Resistance Table (Electrical Specifications) for this test.
2. Test the evaporator air temperature sensor by varying the sensor temperature while monitoring the sensor resistance.
3. Compare the readings with the Temperature VS Resistance table and verify that the resistance is within 5 percent of the specification.

• If not within the specified range, replace the sensor.

Repair Instructions

Perform the Diagnostic Repair Verification (Verification Tests) after completing the diagnostic procedure.

* Air Temperature Sensor Replacement - Upper Auxiliary (Air Temperature Sensor Replacement - Upper Auxiliary)
* Duct Air Temperature Sensor Replacement - Upper Right Side (Duct Air Temperature Sensor Replacement - Upper Right Side)
* Duct Air Temperature Sensor Replacement - Upper Left Side (Duct Air Temperature Sensor Replacement - Upper Left Side)
* Air Temperature Sensor Replacement - Lower Auxiliary (Delphi) (Air Temperature Sensor Replacement - Lower Auxiliary (Delphi))
* Duct Air Temperature Sensor Replacement - Lower Left Side (Duct Air Temperature Sensor Replacement - Lower Left Side)
* Duct Air Temperature Sensor Replacement - Lower Right Side (Duct Air Temperature Sensor Replacement - Lower Right Side)
* Ambient Air Temperature Sensor Replacement (Service and Repair)
* Inside Air Temperature Sensor Replacement (Service and Repair)
* Auxiliary Inside Air Temperature Sensor Assembly Replacement (Auxiliary Inside Air Temperature Sensor Assembly Replacement)
* Sun Load Temperature Sensor Replacement (Service and Repair)
* Control Module References (Programming and Relearning) for HVAC control module replacement, setup, and programming

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