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Case Adapter: Service and Repair




Transfer Case Adapter Replacement

Removal Procedure




1. Remove the transfer case. Refer to Transfer Case Assembly Replacement Transfer Case Assembly Replacement.
2. Remove the transmission mount.
3. Remove the transfer case adapter bolts.
4. Remove the adapter.
5. Remove the adapter seal.

Installation Procedure





Note: Always use a new seal for the adapter. Do not use any type of sealant or adhesive in place of or with the seal.

1. Install a NEW seal onto the adapter.

Note: The transfer case adapter must be installed so that the adapter is evenly seated to the transmission before installing the retaining nuts.

2. Install the adapter.

Caution: Refer to Fastener Caution Fastener Caution.

3. Install the adapter bolts.

Tighten the bolts to 50 Nm (37 lb ft).

4. Install the transmission mount.
5. Install the transfer case. Refer to Transfer Case Assembly Replacement Transfer Case Assembly Replacement.