Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Assemble






NOTE: Lubricate all components with Dexron II automatic transmission fluid prior to reassembly.

1. Using tool No. J-28406, install input shaft bearing onto input shaft.




2. Position 3rd gear on input shaft. Install blocking ring onto gear cone, then press 3-4 synchronizer onto shaft using a length of pipe of suitable diameter or other suitable tool. Do not press on sleeve portion of synchronizer, press on hub near shaft

3. Install 3-4 synchronizer snap ring. Position snap ring with beveled edges away from synchronizer.

4. Install blocker ring.




5. Install 4th gear on shaft, then press bearing onto shaft usin tool No. J-6133A. On 198-85 models, the 4th gear and bearing may be slid onto the input shaft.