Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Lockplate


Fig. 8 Exploded View Of New Process Model 208 Transfer Case:






1. Remove and discard lockplate attaching bolts.
2. Remove lockplate from case, Fig. 8.
3. Coat case and lockplate surfaces around bolt holes with Loctite 515 sealer or equivalent.
4. Position new lockplate in case and align bolt holes in lockplate and case.
5. Coat new lockplate attaching bolts with Loctite 271 sealer or equivalent.
6. Install lockplate attaching bolts and torque to 30 ft. lbs.