Evaporator Core: Service and Repair

Evaporator Core Housing:

REMOVE
1. Battery negative cable.
2. Discharge air conditioning system.
3. Drain coolant.
4. Front panel and seal from left wheelhouse.
5. Electrical connectors from blower motor.
6. Pressure cycling switch.
7. Heater hoses.
8. Evaporator outlet hose.
9. Evaporator inlet hose. Then remove orifice.
10. Vapor pipe bracket from evaporator case.
11. Rear right-hand bolt from upper front fender.
12. Bulkhead bolts and nuts securing evaporator and blower assembly from bulkhead.
13. Evaporator case from vehicle.
14. Split evaporator case and remove evaporator core.

INSTALL
1. Position evaporator core seal between evaporator case halves.
2. Evaporator core into evaporator case.
3. Evaporator case into vehicle and install bolts and nuts.
4. Rear right-hand bolt to upper front fender.
5. Vapor pipe bracket to evaporator case.
6. Orifice into evaporator inlet hose. Then install hose.
7. Evaporator outlet hose.
8. Heater hoses.
9. Pressure cycling switch.
10. Electrical connectors to blower motor.
11. Front panel and seal at left wheelhouse.
12. Refill coolant.
13. Battery negative cable.
14. Evacuate and charge air conditioning system.