Service Procedure

INSPECTION

Attempt to pass an item approximately 2 mm thick (such as a 2 mm shim) between trim panel and brake pedal arm on both sides of pedal arm along entire length of pedal travel.

- If 2 mm item passes without difficulty, no further action is required. Install Campaign Identification Label.

- If 2 mm item does not pass freely, proceed to the "Modification Procedure" below.


MODIFICATION PROCEDURE

1. Remove I/P left-hand lower trim panel (per Preliminary Service Manual, Section 8C-33).





2. Lift away foam sound deadener from area shown in Figure 1 and tape out of way.

3. Using a heat gun, warm trim panel area shown in Figure 1 USE CARE TO WARM COMPLETE AREA EVENLY.

4. Using Channel Locks size 16 or larger, place near upper left-hand corner of I/P left-hand lower trim panel as shown in Figure 1. Quickly reform brake pedal opening to configuration and dimensions indicated in Figure 1. If necessary, Channel Locks may be moved downward during initial reforming and/or steps 3 and 4 may be repeated to obtain minimum clearance of 2 mm between brake service pedal arm and I/P lefthand lower trim panel.

Notice:
To lessen Channel Lock imprint, place smooth shim stock or aluminum face cover between Channel Lock face and warmed surface of I/P left-hand lower trim panel.

5. Reinstall I/P left-hand lower trim panel. Remeasure clearance between trim panel and brake pedal arm along entire length of pedal travel, using "INSPECTION" procedure.

6. Install Campaign Identification Label.