Operation CHARM: Car repair manuals for everyone.

Carrier Case Assembly

- Tools Required:
- J 22833 Output Shaft Seal Installer
- J 33842 Pilot Bearing Installer
- J 36616 Bushing Replacer Set

REMOVE OR DISCONNECT
1. Bolts.
2. Right carrier case half.

Clean
- Carrier case and axle tube sealing surfaces. Remove all grease and oil.

INSTALL OR CONNECT

NOTICE: Always use the correct fastener in the proper location. When you replace a fastener, use ONLY the exact part number for that application. The manufacturer will call out those fasteners that require a replacement after removal. The manufacturer will also call out the fasteners that require thread lockers or thread sealant. UNLESS OTHERWISE SPECIFIED, do not use supplemental coatings (paints, greases, or other corrosion inhibitors on threaded fasteners or fastener joint interfaces. Generally, such coatings adversely affect the fastener torque and joint clamping force, and may damage the fastener. When you install fasteners, use the correct tightening sequence and specifications. Following these instructions can help you avoid damage to parts and systems.

- Bend the lock over the sleeves. (Right side only).
- Bolt and lock.
- Apply a bead of sealer to one carrier case half sealing surface.

1. Right carrier case half.
2. Bolts.
- Tighten carrier case bolts to 47 Nm (35 ft. lbs.).
3. Left seal. Use J 22833. Drive into place with a soft faced hammer.
4. Shaft with deflector. Drive in place with a brass hammer.





5. Bearing to the output shaft. Use J 33842.
6. Output shaft to the carrier.
7. Vent plug. Use a small amount of sealer on the threads.








8. Bushings. Use J 36616.