Lock Replacement, Door

REMOVAL PROCEDURE

CAUTION: Disconnect the power window switch when working inside the drivers door. When operated, the Express Down feature allows the door window to drop very quickly, which could cause personal injury.

The clip retaining the outside door handle opening rod to the door lock is not to be reused. The clip must be replaced after being opened to release the rod.

Lock Replacement: Door - Removal Procedure:

1. Remove the door trim panel.

Lock Replacement: Door - Removal Procedure:

2. Remove the water deflector.

Lock Replacement: Door - Removal Procedure:

3. Reconnect the power window switch to the wire harness and raise the door window.
4. Disconnect the switch.

Lock Replacement: Door - Removal Procedure:

5. Disconnect the outside handle lock cylinder rod from the lock cylinder lever.

Lock Replacement: Door - Removal Procedure:

6. Disconnect the electrical connectors from the lock.
7. Disconnect the outside handle opening rod from the door lock by opening the non reusable clip using a coolant hose removal tool or by cutting the base of the clip off with a pair of side cutters and unscrewing the non reusable clip from the rod.
8. Remove the screws from the door lock.

Lock Replacement: Door - Removal Procedure:

9. Remove the Inside door handle.

Lock Replacement: Door - Removal Procedure:

10. Disconnect the rods from the inside handle.
11. Disconnect the rods from the anti rattle retainer.

Lock Replacement: Door - Removal Procedure:

12. Remove the door lock with the inside handle and the outside handle opening rods attached.
13. Remove the rods if not reusing the lock. Note the position of each rod.

INSTALLATION PROCEDURE

CAUTION: Disconnect the power window switch when working inside the drivers door. When operated, the Express Down feature allows the door window to drop very quickly, which could cause personal injury.

Lock Replacement: Door - Installation Procedure:

1. Install the inside door handle rods and the lock cylinder rod to the door lock.
2. If reusing the door lock, install a new non reusable clip in the lock to retain the outside handle door opening rod (a new clip is supplied with a new lock).

Lock Replacement: Door - Installation Procedure:

3. Position the door lock to the inside of the door.
4. Install the door lock upper screw first, then install the lower screws.

Tighten
Tighten the door lock screws to 10 N.m (89 lb in).