Operation CHARM: Car repair manuals for everyone.
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Fuel Level Sensor: Service and Repair





REMOVAL PROCEDURE
1. Relieve fuel system pressure. Refer to Fuel Pressure Relief Procedure.
2. Drain fuel tank. Refer to Fuel Tank Draining Procedure.
3. Remove the fuel tank.
4. Remove the fuel sender assembly.
5. Remove the fuel level sensor (5) from the modular fuel sender.

INSTALLATION PROCEDURE
1. Install the fuel level sensor (5) to the modular fuel sender.
2. Reinstall the fuel sender assembly.
3. Reinstall the fuel tank.
4. Lower the vehicle.
5. Add fuel and reinstall the fuel fill cap.
6. Reconnect the negative battery cable.
7. Inspect for fuel leaks.
7.1. Turn the ignition switch ON for 2 seconds.
7.2. Turn the ignition switch OFF for 10 seconds.
7.3. Turn the ignition switch ON.
7.4. Check for fuel leaks.