Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Level Sensor: Service and Repair





REMOVAL PROCEDURE
1. Relieve fuel system pressure. Refer to Fuel Pressure Relief Procedure.
2. Drain fuel tank. Refer to Fuel Tank Draining Procedure.
3. Remove the fuel tank.
4. Remove the fuel sender assembly.
5. Remove the fuel level sensor (5) from the modular fuel sender.

INSTALLATION PROCEDURE
1. Install the fuel level sensor (5) to the modular fuel sender.
2. Reinstall the fuel sender assembly.
3. Reinstall the fuel tank.
4. Lower the vehicle.
5. Add fuel and reinstall the fuel fill cap.
6. Reconnect the negative battery cable.
7. Inspect for fuel leaks.
7.1. Turn the ignition switch ON for 2 seconds.
7.2. Turn the ignition switch OFF for 10 seconds.
7.3. Turn the ignition switch ON.
7.4. Check for fuel leaks.