EGR Tube: Service and Repair

REMOVAL PROCEDURE

1. Remove the engine cover.
2. Remove the EGR pipe bracket retaining fastener.
3. Loosen the pipe fittings at both ends of the EGR pipe.
4. Remove the EGR pipe.

INSTALLATION PROCEDURE

1. Install the EGR pipe in the proper location and start the pipe fittings by hand. Do not fully tighten at this step.
2. Ensure that the EGR pipe fittings are correctly lined up on the adaptors to the exhaust and intake manifolds.

NOTE: Refer to Fastener Notice in Service Precautions.

3. Tighten the EGR pipe fitting to the exhaust manifold.

Tighten
Tighten to 30 N.m (22 lb ft).

4. Tighten the EGR pipe fitting to the intake manifold.

Tighten
Tighten to 25Nm (18 lb ft).

5. Install the EGR pipe bracket retaining fastener.

Tighten
Tighten the fastener to 25N.m (18 lb ft).

6. Install the engine cover.