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Generator Replacement

REMOVAL PROCEDURE

CAUTION: Refer to Battery Disconnect Caution in Service Precautions.




1. Disconnect the battery negative cable.
2. Remove the surge tank.
3. Remove the air cleaner assembly.
4. Remove the upper fan shroud.
5. Remove the drive belt from the generator.
6. Remove the generator mounting bolts.
7. Remove the generator from the engine.




8. Disconnect the electrical connectors.

INSTALLATION PROCEDURE

NOTE: Refer to Fastener Notice in Service Precautions.




1. Connect the electrical connectors to the generator.

Tighten
Tighten the generator output BAT terminal nut to 18 N.m (13 lb ft).




2. Install the generator to the engine.
3. Install the generator mounting bolts.

Tighten
- Tighten the generator front mounting bolts to 50 N.m (37 lb ft).
- Tighten the generator rear mounting bolt to 25 N.m (18 lb ft).

4. Install the drive belt to the generator.
5. Install the upper fan shroud.
6. Install the air cleaner assembly.
7. Install the surge tank.
8. Connect the battery negative cable.