Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Cross-Member: Service and Repair



Engine Front Crossmember Replacement (4WD)

Removal Procedure

1. Raise and support the vehicle. Refer to Vehicle Lifting.
2. Remove the differential carrier shield.




3. Remove the bolts retaining the crossmember to the frame.




4. Remove the crossmember from the vehicle.



Installation Procedure





1. Install the crossmember to the vehicle.
2. Perform the following procedure before installing the bolts.

1. Remove all traces of the original adhesive patch.
2. Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry.
3. Apply threadlocker GM P/N 12345493 (Canadian P/N 10953488).






Notice: Refer to Fastener Notice.

3. Install the bolts retaining the crossmember to the frame.

Tighten the crossmember retaining bolts to 120 N.m (88 lb ft).

4. Install the differential carrier shield.
5. Lower the vehicle.