Generator Replacement

REMOVAL PROCEDURE
The Delphi CS 130D (K43) 102 ampere generator is serviced as a complete unit only.

CAUTION: Refer to Battery Disconnect Caution in Service Precautions.




1. Disconnect the negative battery cable.
2. Remove the engine compartment cross vehicle brace.
3. Remove the drive belt from the generator.
4. Reposition the coolant recovery reservoir aside for access. Refer to Coolant Recovery Reservoir Replacement in Cooling System.
5. Remove the bolts (1, 2, 3) from the generator.
6. Disconnect the electrical connector from the generator.
7. Position aside the protective boot from the generator output BAT terminal.
8. Remove the generator output BAT terminal nut and remove the positive battery lead from the generator.
9. Remove the generator.

INSTALLATION PROCEDURE




1. Install the generator to the engine.

NOTE: Refer to Fastener Notice in Service Precautions.

2. Install the positive battery lead and the generator output BAT terminal nut.

Tighten
Tighten the generator output BAT terminal nut to 20 N.m (15 lb ft).

3. Install the protective boot to the generator output BAT terminal.
4. Connect the electrical connector to the generator.
5. Install the generator bolt (2) and generator bolt (3) through the holes on the generator and finger start the bolts. Do not tighten the bolts.
6. Install the generator pivot bolt (1) through the generator and finger start the bolts finger start the bolt. Do not tighten the bolt.

7. Tighten the generator bolts in the order described. The following is a mandatory torque sequence:

7.1. Tighten
Tighten the generator pivot bolt (1) to 50 N.m (37 lb ft).

7.2. Tighten
Tighten the generator bolt (2) to 50 N.m (37 lb ft).

7.3. Tighten
Tighten the generator bolt (3) to 50 N.m (37 lb ft).

8. Install the coolant recovery reservoir. Refer to Coolant Recovery Reservoir Replacement in Cooling System.
9. Install the drive belt.
10. Install the engine compartment cross brace.
11. Connect the negative battery cable.

"For the description of RPO code(s) shown in this article or any of the images therein, refer to the RPO code list found at the Vehicle/Application And ID." RPO Codes