Operation CHARM: Car repair manuals for everyone.

23. Front Upper Valve Body Assemble





1. Install the following throttle valve components to the valve body:
^ The secondary valve spring
^ The throttle valve compensating ring(s)
^ The throttle valve
^ The throttle valve primary spring
^ The down shift plug
^ Secure with the locating pin.
2. Install the following TV cable cam components:
^ The return spring
^ The spacer
^ The cam
^ The bolt

Notice: Refer to Fastener Notice in Service Precautions.

^ Tighten the bolt to 8 Nm (71 inch lbs).
3. Install the front valve body end cover.
4. Hand start one of the end cover pressure relief valve bolts (1).
5. Install the secondary valve spring to the valve body.
6. Install the secondary regulator valve to the valve body.
7. Rotate the end cover over the valve.
8. Install the second end cover pressure relief valve bolt.
^ Tighten the bolt to 5 Nm (44 inch lbs).
9. Install the following cut back valve components:
^ The spring
^ The valve
^ The plug
^ The retainer
10. Install the throttle valve keep plate to the valve body.