Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Timing Cover: Service and Repair

Engine Front Cover Replacement
Removal Procedure
1. Remove the engine oil pan.
2. Remove the crankshaft balancer.
3. Remove the water pump.
4. Remove the crankshaft position (CKP) sensor.

Notice: Do not reuse the engine front cover. Oil leaks may result.

5. Remove the engine front cover.
6. Discard the engine front cover.
7. Clean all sealing surfaces.

Installation Procedure

Notice: Do not reuse the engine front cover. Oil leaks may result.

1. Install the engine front cover.
2. Install the engine oil pan.

Important: Do not reuse the original seal (O-ring) when installing the crankshaft position sensor to the engine front cover. Erratic engine operation may result.

3. Install the CKP sensor.
4. Install the water pump.
5. Install the crankshaft balancer.