Operation CHARM: Car repair manuals for everyone.
Home >> Chevrolet >> 2003 >> Astro Van AWD V6-4.3L VIN X >> Repair and Diagnosis >> Windows and Glass >> Heated Glass Element >> Service and Repair >> Procedures >> Body Side Stationary Window Replacement

Body Side Stationary Window Replacement

BODY SIDE STATIONARY WINDOW REPLACEMENT

TOOLS REQUIRED
- J 24402-A Glass Sealant (Cold Knife) Remover
- J 39032 Stationary Glass Removal Tool
- Urethane Adhesive Kit GM P/N 12346392 or Equivalent
- Isopropyl Alcohol or Equivalent
- Cartridge-type Caulking Gun
- Commercial-type Utility Knife
- Razor Blade Scraper
- Suction Cups
- Plastic Paddle

REMOVAL PROCEDURE
1. When replacing or removing the left side stationary window.Refer to Trim Replacement - Third Pillar Left in Interior Trim or Trim Replacement - Fourth Pillar Left in Interior Trim.

CAUTION: Refer to Cracked Window Caution in Service Precautions.

IMPORTANT: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

2. When replacing or removing the right side stationary window.Refer to Trim Replacement - Third Pillar Right in Interior Trim or Trim Replacement - Fourth Pillar Right in Interior Trim.
3. Cover to protect the following parts from broken glass:
3.1. Upper dash pad
3.2. Defroster outlets and A/C outlets
3.3. Seats and carpeting

CAUTION: Refer to Defroster Outlet Caution in Service Precautions.




4. Using a sharp utility knife, make a preliminary cut around the perimeter of the stationary window.

CAUTION: Refer to Glass and Sheet Metal Handling Caution in Service Precautions.




5. This will allow the urethane adhesive to be separated from the stationary window.
- Leave a base of urethane on the pinchweld flange.
- The only suitable lubrication is clear water.
- Use J 24402-A , J 39032 or equivalent in order to remove the stationary window.

IMPORTANT: Keep the cutting edge of the tool against the stationary window. Do this from inside the vehicle.




6. With the aid of an assistant, remove the stationary window from the opening.

INSTALLATION PROCEDURE
1. Install the stationary window into the opening.
2. When replacing or removing the left side stationary window. Refer to Trim Replacement - Third Pillar Left in Interior Trim or Trim Replacement - Fourth Pillar Left in Interior Trim.
3. When replacing or removing the right side stationary window. Refer to Trim Replacement - Third Pillar Right in Interior Trim or Trim Replacement - Fourth Pillar Right in Interior Trim.
4. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
pro multis · About Operation CHARM