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Exhaust Manifold Replacement - Right

Exhaust Manifold Replacement- Right

Removal Procedure





1. Remove the exhaust crossover pipe.
2. Remove EGR pipe.
3. Disconnect oxygen sensor.
4. Raise vehicle. Refer to Vehicle Lifting.
5. Remove catalytic converter.





6. Remove the exhaust manifold heat shield bolts.
7. Remove the exhaust manifold heat shield.





8. Remove the exhaust manifold nuts.
9. Remove the exhaust manifold and gaskets.
10. Clean the mating surfaces at the cylinder head and at the exhaust manifold.

Installation Procedure





1. Install the exhaust manifold gasket.
2. Install the exhaust manifold.

Notice: Refer to Fastener Notice in Service Precautions.

3. Install the exhaust manifold nuts.
Tighten the exhaust manifold nuts to 16 Nm (12 ft. lbs.).
4. Install the exhaust manifold heat shield.





5. Install the exhaust manifold heat shield bolts.
Tighten the exhaust manifold heat shield bolts to 10 Nm (89 inch lbs.).
6. Install catalytic converter.
7. Lower vehicle.
8. Connect oxygen sensor.
9. Install EGR pipe.





10. Install the exhaust crossover pipe.