Operation CHARM: Car repair manuals for everyone.

Timing Cover: Service and Repair

Engine Front Cover Replacement

^ Tools Required
- J 35468 Oil Seal Installer

Removal Procedure





1. Remove the crankshaft pulley and hub.
2. Remove the drive belt tensioner.
3. Remove the engine front cover bolts.





4. Remove the engine front cover and gasket.

Important: Inspect the engine front cover for warping or damage. Replace if needed.

5. Clean all sealing surfaces.

Installation Procedure





1. Install the engine front cover to the engine block.
2. Ensure that the engine front cover gasket is properly installed in the groove in the engine front cover.
3. Install the engine front cover by hand and engage it fully on the alignment dowel pins.

Notice: Refer to Fastener Notice in Service Precautions.

4. Install the engine front cover bolts.
^ Tighten the engine front cover bolts to 11 Nm (97 inch lbs.).
5. Install the drive belt tensioner.
6. Install the crankshaft balancer hub and the crankshaft pulley.