Brake Hose Replacement - Front

Brake Hose Replacement - Front

Removal Procedure

Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in Service Precautions.

Caution: Refer to Brake Dust Caution in Service Precautions.

Caution: Refer to Brake Fluid Irritant Caution in Service Precautions.





1. Raise the vehicle. Refer to Vehicle Lifting.
2. Remove the front tire and wheel assembly.
3. Clean all dirt and foreign material from the brake hoses and the brake pipes.
4. Using a backup wrench on the brake pipe fitting, disconnect the brake pipe from the brake hose.

Important Install a plug or cap in the brake pipe fitting in order to prevent fluid loss and contamination.

5. Disconnect the brake pipe fitting from the brake hose at the frame.

Important Inspect the condition of the retaining clip. If the retaining clip is flattened or damaged, discard and replace with new.





6. Remove the front brake hose retaining clip at the frame.





7. Remove the bolt and gaskets from the brake caliper.
8. Remove the brake hose from the brake caliper.
9. Remove the copper gaskets from the brake hose bolt. These gaskets may stick to the brake caliper or the brake hose bolt.

Installation Procedure

Important DO NOT reuse the old copper gaskets. Always use NEW metal copper gaskets.





1. Install the copper gaskets on the brake hose.

Notice: Refer to Fastener Notice in Service Precautions.

2. Install the brake caliper bolt to the brake caliper.
^ Tighten the brake hose bolt to 40 Nm (32 ft. lbs.).
3. Remove the plug or cap from the exposed brake pipe fitting.
4. Install the brake hose to the brake pipe.

Important Ensure that the brake hose is not twisted and does not come in contact with any of the suspension components.

5. Using a backup wrench on the brake pipe fitting, tighten the brake hose fitting.
^ Tighten the brake hose fitting to 19 Nm (14 ft. lbs.).

Important Ensure that the retaining clip is properly seated.





6. Install the new brake pipe retaining clip.
7. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual) or Hydraulic Brake System Bleeding (Pressure).





8. Install the tire and wheel assembly.
9. Lower the vehicle. Refer to Vehicle Lifting.