Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

7. Rear Case Replacement

Removal Procedure

^ Tools Required
^ J 23907 Slide Hammer
^ J 29369-1 Output Shaft Bearing Remover
^ J 35664 Bearing Installer





1. Use the J 29369-1 with the J 23907 in order to remove the rear case oil seal (1) from the rear case.





2. Use the J 35664 and a hammer in order to remove the rear case countershaft plug (2) from the rear case (1).
3. Clean the rear case mating surface.
4. Inspect the rear case for cracks or porosity. Replace the rear case as necessary.

Installation Procedure

^ Tools Required
^ J 8092 Driver Handle
^ J 36850 Transjel(R) Transmission Assembly Lubricant
^ J 37750 Oil Seal Installer
^ J 37758 Countershaft Rear Plug Installer





1. Use the J 37758 with the J 8092 and a hammer in order to install the rear case countershaft plug (1) into the rear case (2).





2. Use the J 37750 and a hammer in order to install a new rear case oil seal (1) into the rear case (2).
3. Apply J 36850 to the new rear case oil seal lip.