Evaporator Core: Service and Repair

Air Conditioning Evaporator Core Replacement

Removal Procedure





1. Install the heater/air distributor case assembly. Refer to Air Conditioning and Heater Module Assembly Removal and Installation Service and Repair.

2. Remove the screws that secure the evaporator case halves.

3. Remove the evaporator core case cover.

4. Slide the evaporator flange support plat upward to facilitate the removal of the evaporator.

Installation Procedure





1. Install the O-rings onto the evaporator tubes.

2. Install the A/C expansion valve. Refer to Air Conditioning Evaporator Thermal Expansion Valve Replacement Service and Repair.





3. Install the evaporator core into the case. Center the evaporator flange in the case opening.

4. Assemble the evaporator case halves with the screws.

5. Install the heater/air distributor case assembly. Refer to Air Conditioning and Heater Module Assembly Removal and Installation Service and Repair.