Fuel Hose/Pipes Assembly Replacement (Cutaway Van Side Tank)

FUEL HOSE/PIPES ASSEMBLY REPLACEMENT (CUTAWAY VAN SIDE TANK)

REMOVAL PROCEDURE




1. Disconnect the negative battery cable.

CAUTION: Refer to Battery Disconnect Caution in Service Precautions.

2. Clean all the fuel pipe and hose connections and the surrounding areas before disconnecting in order to avoid possible contamination of the fuel system.
3. Remove the fuel filler cap.
4. Drain the fuel below the level of the fuel tank fill hose. Refer to Fuel Tank Draining Procedure.
5. Raise the vehicle. Refer to Vehicle Lifting.
6. Loosen the fuel fill hose clamps (2, 3).
7. Remove the fuel fill hose (6).
8. Cap the open end of the fuel tank.

INSTALLATION PROCEDURE




1. Uncap the fuel tank.
2. Install the fuel fill hose (6).

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten the fuel fill hose clamps (2, 3) to 2.75 N.m (24 lb in).

3. Lower the vehicle.
4. Refill the fuel tank.
5. Install the fuel filler cap.
6. Connect the negative battery cable.