Generator Replacement

GENERATOR REPLACEMENT

REMOVAL PROCEDURE
The (K43) 102 ampere generator is serviced as a complete unit only.
1. Disconnect the negative battery cable.
2. Remove the engine compartment cross vehicle brace.
3. Remove the drive belt from the generator.
4. Reposition the coolant recovery reservoir aside for access. Refer to Coolant Recovery Reservoir Replacement in Cooling System.




5. Remove the bolts (1,2,3) from the generator.
6. Disconnect the electrical connector from the generator.
7. Position aside the protective boot from the generator output BAT terminal.
8. Remove the generator output BAT terminal nut and remove the positive battery lead from the generator.
9. Remove the generator.

INSTALLATION PROCEDURE
1. Install the generator to the engine.
2. Install the positive battery lead and the generator output BAT terminal nut.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten the nut to 20 N.m (15 lb ft).

3. Install the protective boot to the generator output BAT terminal.
4. Connect the electrical connector to the generator.




5. Install the generator bolts (2,3).
6. Install the generator pivot bolt (1).
7. Install the generator rear brace nut.
8. Tighten the generator bolts and nut in the following sequence:
1. Tighten the generator pivot bolt (1) to 50 N.m (37 lb ft).
2. Tighten the generator bolt (2) to 50 N.m (37 lb ft).
3. Tighten the nut (4) to 25 N.m (18 lb ft).

9. Install the coolant recovery reservoir.
10. Install the drive belt.
11. Install the engine compartment cross brace.
12. Connect the negative battery cable.