Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications





Cylinder Head Bolt - Preferred Method
^ All Bolts First Pass in Sequence 30 Nm (22 ft. lbs.)
^ Long Bolts Final Pass in Sequence 75 degrees
^ Medium Bolts Final Pass in Sequence 65 degrees
^ Short Bolts Final Pass in Sequence 55 degrees





Lower Intake Manifold Bolt
^ First Pass in Sequence 3 Nm (27 inch lbs.)
^ Second Pass in Sequence 12 Nm (106 inch lbs.)
^ Final Pass in Sequence 15 Nm (11 ft. lbs.)
Upper Intake Manifold Stud
^ First Pass 5 Nm (44 inch lbs.)
^ Final Pass 9 Nm (80 inch lbs.)
Camshaft Retainer Bolt 12 Nm (106 inch lbs.)
Camshaft Sprocket Bolt 25 Nm (18 ft. lbs.)
Exhaust Manifold Bolt/Stud
^ First Pass 15 Nm (11 ft. lbs.)
^ Final Pass 30 Nm (22 ft. lbs.)

Cylinder Head Deck Surface Flatness 0.050-0.152 mm (0.002-0.006 inch)