Defroster Door (Delphi)

DEFROSTER DOOR REPLACEMENT (DELPHI)

REMOVAL PROCEDURE




1. Remove the HVAC module.
2. If equipped remove the heat stakes (1) from the HVAC module (2) with a screw driver and a hammer.




3. If equipped remove the HVAC module assembly screws.
4. Separate the HVAC module assembly.
5. Remove the mode actuator screws.
6. Remove the mode actuator.
7. Remove the mode actuator cam assembly.
8. Remove the defroster door (8).

INSTALLATION PROCEDURE




1. Install the defroster door (8).
2. Install the mode actuator cam assembly.
3. Install the mode actuator.

NOTE: Refer to Fastener Notice in Service Precautions.

4. Install the mode actuator screws.

Tighten
Tighten the screws to 1.6 N.m (14 lb in).

5. Install the HVAC module assembly halves.

IMPORTANT: For every heat stake removed ensure that you install a screw.

6. Install the screws to the HVAC module assembly.

Tighten
Tighten the screws to 1.6 N.m (14 lb in).

7. Install the HVAC module assembly.