Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Tightening Torques & Sequences

CYLINDER HEAD BOLTS




Cylinder Head Bolt - 12
First pass 30 Nm (22 lb ft)
Final pass 155 degrees

Cylinder Head End Bolts - 2 Short
First Pass 7 Nm (62 lb in)
Final Pass 60 degrees

Cylinder Head End Bolts - 1 Long
First Pass 7 Nm (62 lb in)
Final Pass 120 degrees

INTAKE MANIFOLD

Tighten the intake manifold bolts from the inside out.
Intake Manifold Bolt 10 Nm (89 lb in)

CAMSHAFT BEARING CAP

Tighten the bolts evenly in order to compress the valve springs before final torque.
Camshaft Cap Bolt 12 Nm (106 lb in)

MAIN BEARING CAP




Crankshaft Main Bearing Cap Bolt
First Pass 25 Nm (18 lb ft)
Final Pass 180 degrees

ROD BEARING CAP

Connecting Rod Cap Bolt
First Pass 25 Nm (18 lb ft)
Final Pass 110 degrees

CRANKSHAFT PULLEY

Crankshaft Balancer Bolt
First Pass 150 Nm (110 lb ft)
Final Pass 180 degrees

FLYWHEEL/FLEXPLATE

Engine Flywheel Bolt
First Pass 40 Nm (30 lb ft)
Final Pass 45 degrees

OIL PUMP

Oil Pump Cover Bolt 10 Nm (89 lb in)

EXHAUST MANIFOLD




Exhaust Manifold Bolt
First Pass 20 Nm (15 lb ft)
Second Pass 20 Nm (15 lb ft)
Final Pass 20 Nm (15 lb ft)

WATER PUMP

Water Pump Bolt 10 Nm (89 lb in)