Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Clutch Pilot Bearing Removal
5. Exhaust Manifold Removal - Left Side
6. Exhaust Manifold Removal - Right Side
7. Water Pump Removal
8. Throttle Body Removal
9. Fuel Rail and Injectors Removal
10. Supercharger Removal
11. Engine Coolant Air Bleed Pipe and Hole Cover Removal
12. Engine Block Valley Cover Removal
13. Valve Rocker Arm Cover Removal - Left Side
14. Valve Rocker Arm Cover Removal - Right Side
15. Valve Rocker Arm and Push Rod Removal
16. Cylinder Head Removal - Left Side
17. Cylinder Head Removal - Right Side
18. Valve Lifter Removal
19. Engine Oil Cooler Removal
20. Oil Filter Removal
21. Oil Pan Removal
22. Engine Front Cover Removal
23. Crankshaft Rear Oil Seal Housing Removal
24. Oil Pump and Crankshaft Oil Deflector Removal
25. Timing Chain and Sprocket Removal
26. Camshaft Removal
27. Piston, Connecting Rod, and Bearing Removal
28. Crankshaft and Bearing Removal
29. Engine Block Plug Removal
30. Engine Block Cleaning and Inspection
31. Cylinder Boring and Honing
32. Crankshaft and Bearing Cleaning and Inspection
33. Crankshaft Balancer Cleaning and Inspection
34. Engine Flywheel Cleaning and Inspection
35. Piston and Connecting Rod Disassemble
36. Piston, Connecting Rod, and Bearing Cleaning and Inspection
37. Piston and Connecting Rod Assemble
38. Camshaft Bearing Removal
39. Camshaft and Bearings Cleaning and Inspection
40. Camshaft Bearing Installation
41. Camshaft Timing Chain and Sprocket Cleaning and Inspection
42. Valve Rocker Arm and Push Rod Cleaning and Inspection
43. Valve Lifter and Guide Cleaning and Inspection
44. Cylinder Head Disassemble
45. Cylinder Head Cleaning and Inspection
46. Valve Guide Reaming, and Valve and Seat Grinding
47. Cylinder Head Assemble
48. Oil Pump Disassemble
49. Oil Pump Cleaning and Inspection
50. Oil Pump Assemble
51. Piston Oil Nozzle Cleaning and Inspection
52. Engine Front Cover Cleaning and Inspection
53. Crankshaft Rear Oil Seal Housing Cleaning and Inspection
54. Engine Block Valley Cover Cleaning and Inspection
55. Valve Rocker Arm Cover Cleaning and Inspection
56. Oil Pan Cleaning and Inspection
57. Engine Oil Cooler Disassemble
58. Engine Oil Cooler Cleaning and Inspection
59. Engine Oil Cooler Assemble
60. Oil Tank Disassemble
61. Oil Tank Cleaning and Inspection
62. Oil Tank Assemble
63. Supercharger Disassemble
64. Supercharger Cleaning and Inspection
65. Supercharger Assemble
66. Exhaust Manifold Cleaning and Inspection
67. Engine Coolant Air Bleed Pipe and Hole Cover Cleaning and Inspection
68. Water Pump Cleaning and Inspection
69. Thread Repair
70. Service Prior to Assembly
71. Engine Block Plug Installation
72. Crankshaft and Bearing Installation
73. Piston, Connecting Rod, and Bearing Installation
74. Camshaft Installation
75. Timing Chain and Sprocket Installation
76. Oil Pump and Crankshaft Oil Deflector Installation
77. Crankshaft Rear Oil Seal Housing Installation
78. Crankshaft Rear Oil Seal Installation
79. Engine Front Cover Installation (without Camshaft Position Actuator)
80. Engine Front Cover Installation
81. Crankshaft Front Oil Seal Installation
82. Oil Pan Installation
83. Engine Oil Cooler Installation
84. Oil Filter Installation
85. Valve Lifter Installation
86. Cylinder Head Installation - Left Side
87. Cylinder Head Installation - Right Side
88. Valve Rocker Arm and Push Rod Installation
89. Valve Rocker Arm Cover Installation - Left Side
90. Valve Rocker Arm Cover Installation - Right Side
91. Engine Block Valley Cover Installation
92. Engine Coolant Air Bleed Pipe and Hole Cover Installation
93. Supercharger Installation
94. Fuel Rail and Injectors Installation
95. Throttle Body Installation
96. Water Pump Installation
97. Exhaust Manifold Installation - Left Side
98. Exhaust Manifold Installation - Right Side
99. Clutch Pilot Bearing Installation
100. Engine Flywheel Installation
101. Crankshaft Balancer Installation
102. Engine Prelubing