Operation CHARM: Car repair manuals for everyone.
Home >> Chevrolet >> 2009 >> Corvette V8-6.2L >> Repair and Diagnosis >> Body and Frame >> Mirrors >> Service and Repair >> Side Window Filler Panel Replacement
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Side Window Filler Panel Replacement




Side Window Filler Panel Replacement

Removal Procedure




1. Remove the windshield weatherstrip, the side retainer, and the windshield side reveal molding. Refer to Windshield Side Reveal Molding Replacement (Coupe and Convertible) (Windshield Side Reveal Molding Replacement (Coupe and Convertible))Windshield Side Reveal Molding Replacement (Hardtop) (Windshield Side Reveal Molding Replacement (Hardtop)).
2. Remove the side window filler panel.
3. Remove the screws attaching the filler panel.
4. Separate the filler panel from the sealant attaching the panel to the windshield pillar.
5. Remove the old sealant from the windshield pillar.

Installation Procedure




1. Apply a continuous bead of sealant GM P/N 12345097, or equivalent, to the side window filler panel along the surface that will contact the windshield pillar as illustrated.




2. Position the filler panel to the windshield pillar.

Caution: Refer to Fastener Caution (Fastener Caution).

3. Install the screws attaching the side window filler panel.

Tighten the filler panel screws to 2.5 Nm (22 lb in).

4. Wipe off any excessive sealant that squeezed out around the filler panel.
5. Install the windshield side reveal molding, the side weatherstrip retainer, and the weatherstrip. Refer to Windshield Side Reveal Molding Replacement (Coupe and Convertible) (Windshield Side Reveal Molding Replacement (Coupe and Convertible))Windshield Side Reveal Molding Replacement (Hardtop) (Windshield Side Reveal Molding Replacement (Hardtop)).

pro multis · About Operation CHARM