Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Clutch Pilot Bearing Removal
5. Exhaust Manifold Removal - Left Side
6. Exhaust Manifold Removal - Right Side
7. Water Pump Removal
8. Throttle Body Removal
9. Fuel Rail and Injectors Removal
10. Intake Manifold Removal
11. Engine Coolant Air Bleed Pipe and Hole Cover Removal
12. Engine Block Valley Cover Removal
13. Valve Rocker Arm Cover Removal - Left Side
14. Valve Rocker Arm Cover Removal - Right Side
15. Valve Rocker Arm and Push Rod Removal
16. Cylinder Head Removal - Left Side
17. Cylinder Head Removal - Right Side
18. Valve Lifter Removal
19. Engine Oil Cooler Removal
20. Oil Filter Removal
21. Oil Pan Removal
22. Engine Front Cover Removal
23. Crankshaft Rear Oil Seal Housing Removal
24. Oil Pump and Crankshaft Oil Deflector Removal
25. Timing Chain and Sprocket Removal
26. Camshaft Removal
27. Piston, Connecting Rod, and Bearing Removal
28. Crankshaft and Bearings Removal
29. Engine Block Plug Removal
30. Engine Block Cleaning and Inspection
31. Cylinder Boring and Honing
32. Crankshaft and Bearing Cleaning and Inspection
33. Crankshaft Balancer Cleaning and Inspection
34. Engine Flywheel Cleaning and Inspection
35. Piston and Connecting Rod Disassemble
36. Piston, Connecting Rod, and Bearing Cleaning and Inspection
37. Piston and Connecting Rod Assemble
38. Camshaft Bearing Removal
39. Camshaft and Bearings Cleaning and Inspection
40. Camshaft Bearing Installation
41. Camshaft Timing Chain and Sprocket Cleaning and Inspection
42. Valve Rocker Arm and Push Rod Cleaning and Inspection
43. Valve Lifter and Guide Cleaning and Inspection
44. Cylinder Head Disassemble
45. Cylinder Head Cleaning and Inspection
46. Valve Guide Reaming, and Valve and Seat Grinding
47. Cylinder Head Assemble
48. Oil Pump Disassemble
49. Oil Pump Cleaning and Inspection
50. Oil Pump Assemble
51. Piston Oil Nozzle Cleaning and Inspection
52. Engine Front Cover Cleaning and Inspection
53. Crankshaft Rear Oil Seal Housing Cleaning and Inspection
54. Engine Block Valley Cover Cleaning and Inspection
55. Valve Rocker Arm Cover Cleaning and Inspection
56. Oil Pan Cleaning and Inspection
57. Engine Oil Cooler Disassemble
58. Engine Oil Cooler Cleaning and Inspection
59. Engine Oil Cooler Assemble
60. Oil Tank Disassemble
61. Oil Tank Cleaning and Inspection
62. Oil Tank Assemble
63. Intake Manifold Cleaning and Inspection
64. Exhaust Manifold Cleaning and Inspection
65. Engine Coolant Air Bleed Pipe and Hole Cover Cleaning and Inspection
66. Water Pump Cleaning and Inspection
67. Service Prior to Assembly
68. Engine Block Plug Installation
69. Crankshaft and Bearing Installation
70. Piston, Connecting Rod, and Bearing Installation
71. Camshaft Installation
72. Timing Chain and Sprocket Installation
73. Oil Pump and Crankshaft Oil Deflector Installation
74. Crankshaft Rear Oil Seal Housing Installation
75. Crankshaft Rear Oil Seal Installation
76. Engine Front Cover Installation (without Camshaft Position Actuator)
77. Engine Front Cover Installation
78. Crankshaft Front Oil Seal Installation
79. Oil Pan Installation
80. Engine Oil Cooler Installation
81. Oil Filter Installation
82. Valve Lifter Installation
83. Cylinder Head Installation - Left Side
84. Cylinder Head Installation - Right Side
85. Valve Rocker Arm and Push Rod Installation
86. Valve Rocker Arm Cover Installation - Left Side
87. Valve Rocker Arm Cover Installation - Right Side
88. Engine Block Valley Cover Installation
89. Engine Coolant Air Bleed Pipe and Hole Cover Installation
90. Intake Manifold Installation
91. Fuel Rail and Injectors Installation
92. Throttle Body Installation
93. Water Pump Installation
94. Exhaust Manifold Installation - Left Side
95. Exhaust Manifold Installation - Right Side
96. Engine Flywheel Installation
97. Crankshaft Balancer Installation
98. Engine Prelubing