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Home >> Chevrolet >> 2009 >> HHR L4-2.2L >> Repair and Diagnosis >> Brakes and Traction Control >> Brake Pedal Assy >> Service and Repair >> Brake Pedal Assembly Replacement (Automatic Transaxle)
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Brake Pedal Assembly Replacement (Automatic Transaxle)




Brake Pedal Assembly Replacement (Automatic Transaxle)

Removal Procedure

1. Remove the instrument panel (I/P) insulator. Refer to Instrument Panel Insulator Replacement (Service and Repair).




2. Disconnect the brake pedal position sensor (1) electrical connector.




3. Remove the brake pedal pushrod nut (1).




4. Remove the brake pedal pushrod washer (1).




5. Remove the vacuum brake booster nuts (1).




6. Remove the RH upper brake pedal bracket bolt (1).




7. Remove the 2 LH upper brake pedal bracket bolts (1).




8. Lower and remove the brake pedal assembly (1).

Installation Procedure




1. Raise and position the brake pedal assembly (1) to the instrument panel tie bar.




2. Loosely install the 2 LH upper brake pedal bracket bolts (1).




3. Loosely install the RH upper brake pedal bracket bolt (1).




4. Loosely install the vacuum brake booster nuts (1).




5. Apply a thin coating of high temperature grease GM P/N 12345996 (Canadian P/N 10953501) to the pushrod pin on the brake pedal.
6. Connect the brake pedal pushrod to the brake pedal pivot pin.
7. Install the brake pedal pushrod washer (1).

Caution: Refer to Fastener Caution (Fastener Caution).

8. Tighten the vacuum brake booster nuts.

Tighten the nuts to 22 Nm (16 lb ft).

9. Tighten the LH and RH upper brake pedal bracket bolts.

Tighten the bolts to 25 Nm (18 lb ft).




10. Install the brake pedal pushrod nut (1).

Tighten the nut to 10 Nm (89 lb in).




11. Connect the brake pedal position sensor (1) electrical connector.
12. Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration (Programming and Relearning).
13. Install the I/P insulator. Refer to Instrument Panel Insulator Replacement (Service and Repair).

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