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Windshield Replacement




Windshield Replacement

Special Tools
* J-24402-A - Glass Sealant Remover (Cold Knife)
* J-39032 - Stationary Glass Removal Tool
* Use a urethane adhesive systems which meet GM Specification GM 3651G

Removal Procedure

Note: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and inner trim of the window.

1. Open the hood.
2. Remove the windshield wiper arms. Refer to Windshield Wiper Arm Replacement Windshield Wiper Arm Replacement.
3. Remove the air inlet grille. Refer to Air Inlet Grille Panel Replacement (Buick) Air Inlet Grille Panel Replacement (Buick)Air Inlet Grille Panel Replacement (Chevrolet) Air Inlet Grille Panel Replacement (Chevrolet)Air Inlet Grille Panel Replacement (Pontiac) Air Inlet Grille Panel Replacement (Pontiac).
4. Remove the rearview mirror. Refer to Inside Rearview Mirror Replacement Inside Rearview Mirror Replacement.
5. Remove the windshield garnish moldings. Refer to Windshield Pillar Garnish Molding Replacement Windshield Pillar Garnish Molding Replacement.

Warning

If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.

6. Cover the following areas to protect the parts from broken glass:

* The upper dash pad
* The defroster outlets and A/C outlets
* The seats and the carpeting

Warning

When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to reduce the chance of personal injury.




7. Using a utility knife cut around the window lace (1).




8. Remove the lower windshield supports (1) from the cowl panel, if equipped.





Note: Keep the cutting edge of the tool against the windshield. This will allow the urethane adhesive to be separated from the windshield. Leave a base of urethane on the pinchweld flange. The only suitable lubrication is clear water.

9. Use the J-24402-A - sealant remover or the J-39032 - glass removal in order to remove the windshield.




10. Remove the bottom of the window from the urethane adhesive, using a long utility knife or similar tool. Keep the cutting edge of the utility knife against the glass.




11. With the aid of an assistant and suction cups, remove the windshield (1) from the vehicle.

Installation Procedure

1. Install a stationary window into the opening. Refer to Adhesive Installation of Stationary Windows Adhesive Installation of Stationary Windows.
2. Install the windshield garnish moldings. Refer to Windshield Pillar Garnish Molding Replacement Windshield Pillar Garnish Molding Replacement.
3. Install the rearview mirror. Refer to Inside Rearview Mirror Replacement Inside Rearview Mirror Replacement.
4. Install the air inlet grille. Refer to Air Inlet Grille Panel Replacement (Buick) Air Inlet Grille Panel Replacement (Buick)Air Inlet Grille Panel Replacement (Chevrolet) Air Inlet Grille Panel Replacement (Chevrolet)Air Inlet Grille Panel Replacement (Pontiac) Air Inlet Grille Panel Replacement (Pontiac).
5. Install the windshield wiper arms. Refer to Windshield Wiper Arm Replacement Windshield Wiper Arm Replacement.
6. Remove the double layer of masking tape from around the perimeter of the painted surfaces and the interior trim.
7. Close the hood.

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