Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Cylinder Head Assembly

Cylinder head bolts

Use NEW cylinder head bolts





Cylinder head bolts 30 Nm (22 lb ft) plus an additional 155 degrees





Front cylinder head bolts 35 Nm (26 lb ft)

Surface Flatness - Block Deck - Transverse 0.030 mm (0.0012 in)
Surface Flatness - Block Deck - Longitude 0.050 mm (0.002 in)
Surface Flatness - Block Deck - Overall 0.1 mm (0.004 in)

Intake manifold 10 Nm (89 lb in)

Intake Camshaft

Tighten the bearing cap bolts in increments of 3 turns until they are seated
Tighten 10 Nm (89 lb in)

Exhaust Camshaft

Tighten the bearing cap bolts in increments of 3 turns until they are seated
Tighten 10 Nm (89 lb in)

Camshaft Position Actuator 30 Nm (22 lb ft) plus an additional 100 degrees

Exhaust manifold 14 Nm (10 lb ft)