113. Engine Wiring Harness Assembly Installation
Engine Wiring Harness Assembly Installation
1. Install the engine harness bracket.
Caution: Refer to Fastener Caution (Fastener Caution).
2. Install the engine harness bracket bolts and tighten to 10 Nm (89 lb in).
3. Install the engine wiring harness assembly.
4. Install the right glow plugs and tighten to 18 Nm (13 lb ft).
5. Install the left glow plugs and tighten to 18 Nm (13 lb ft).
6. Install the glow plug nuts and tighten to 2 Nm (18 lb in).
7. Install the glow plug controller.
8. Install the glow plug controller bolts and tighten to 10 Nm (89 lb in).
9. Install the oil level sensor harness bolt and tighten to 40 Nm (29 lb ft).
10. Connect the oil pressure sensor electrical connector.
11. Connect the fuel rail pressure sensor.
Caution: Label all the injector electrical connectors before the connectors are removed in order to prevent reconnecting to the wrong injector. Failure to properly connect the injectors in the correct sequence will cause severe engine damage.
12. Connect the turbocharger vane control solenoid valve.
13. Connect the fuel injector electrical connections.
14. Connect and install the turbocharger vane position sensor and tighten to 23 Nm (16 lb ft).
15. Connect the glow plug controller electrical connector.
16. Connect the fuel temperature sensor connector.
17. Connect the oil level sensor electrical harness connector.
18. Connect the fuel pressure control valve electrical connector.
19. Connect the crankshaft position sensor electrical connector.
20. Install the ground bolt and tighten to 41 Nm (30 lb ft).
21. Connect the exhaust gas recirculation (EGR) valve electrical connector.
22. Install the positive crankcase ventilation (PCV) pipe.
23. Install the left PCV pipe bolt and tighten to 25 Nm (18 lb ft).
24. Install the right PCV pipe bolt and tighten to 25 Nm (18 lb ft).
25. Connect the PCV hose clamp.
26. Install the right glow plug harness bracket bolts. Tighten the glow plug harness bracket bolt to 10 Nm (89 lb in).
27. Install the left glow plug harness bracket bolts. Tighten the glow plug harness bracket bolt to 10 Nm (89 lb in).