VIN L

Turbocharger Removal





Note: Disconnect the left side fuel injector return hose assembly from the injectors to aid in removal of the PCV system.

1. Remove the CDR valve, separator and hose bolts (1-3).
2. Remove the CDR valve, separator and hose (4) as an assembly.




3. Remove the turbocharger upper heat shield bolts (1).
4. Remove the turbocharger upper heat shield (2).




5. Remove the eye bolt (1) and washers (2) from the turbocharger oil feed pipe.





Note: Use care not to damage this hose during the procedure.

6. Remove the turbocharger cooling return pipe bolts (3) and (4).
7. Remove the turbocharger cooling return pipe (2) and the turbocharger cooling return hose (1).




8. Remove the turbocharger cooling feed pipe bolt (4).
9. Remove the turbocharger cooling feed pipe (2) and the turbocharger cooling feed tubes (1) and (3).




10. Remove the turbocharger mounting bolts (1).
11. Remove the turbocharger cooling return pipe bolt (3).
12. Remove the turbocharger assembly (2) with the oil feed pipe, oil return pipe and cooling return pipe.




13. Remove the turbocharger lower heat shield (1).




14. Remove the oil feed pipe eye bolt (1) and washers (2).
15. Remove the oil feed pipe (3).




16. Loosen the turbocharger air inlet adapter holding clamp (2).
17. Remove the turbocharger air inlet adapter (1).