HVAC - Automatic

DTC P0646 or P0647

Diagnostic Instructions

* Perform the Diagnostic System Check - Vehicle (Diagnostic System Check - Vehicle) prior to using this diagnostic procedure.
* Review Strategy Based Diagnosis (Strategy Based Diagnosis) for an overview of the diagnostic approach.
* Diagnostic Procedure Instructions (Diagnostic Procedure Instructions)provides an overview of each diagnostic category.

DTC Descriptor
DTC P0646
- Air Conditioning (A/C) Clutch Relay Control Circuit Low Voltage

DTC P0647
- Air Conditioning (A/C) Clutch Relay Control Circuit High Voltage

Diagnostic Fault Information





Circuit/System Description

The engine control module (ECM)/powertrain control module (PCM) controls the A/C compressor clutch based on an A/C request serial data message from the HVAC control module. The ECM/PCM monitors the A/C refrigerant pressure sensor and if pressure is within a specified range, will engage the A/C compressor by grounding the A/C compressor clutch relay control circuit.

B+ is applied to the A/C relay in the RUN/START position and with the A/C compressor clutch relay control circuit grounded by the ECM/PCM, current flows through the coil side of the A/C relay. With current flowing through the coil side of the relay, a magnetic field is created which pulls the switch side of the relay closed, sending current to the A/C compressor clutch, allowing the A/C compressor to be engaged.

Conditions for Running the DTC

An A/C request is received from the HVAC module.

Conditions for Setting the DTC

A short to voltage, short to ground, or open/high resistance is seen on the A/C compressor clutch relay control circuit.

Action Taken When the DTC Sets

DTC P0646 and DTC P0647 are Type C DTCs

Conditions for Clearing the DTC

DTC P0646 and DTC P0647 are Type C DTCs

Reference Information
Schematic Reference

HVAC Schematics (HVAC - Automatic)
Connector End View Reference

Component Connector End Views (Connector Views)
Description and Operation

Air Temperature Description and Operation (Air Temperature)
Electrical Information Reference

* Circuit Testing (Circuit Testing)
* Connector Repairs (Connector Repairs)
* Testing for Intermittent Conditions and Poor Connections (Testing for Intermittent Conditions and Poor Connections)
* Wiring Repairs (Wiring Repairs)

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions (Powertrain Diagnostic Trouble Code (DTC) Type Definitions)
Scan Tool Reference

Control Module References (Programming and Relearning)for scan tool information

Circuit/System Verification

Engine running, command the A/C Relay On and OFF with a scan tool. The A/C compressor clutch should engage and disengage.

Circuit/System Testing

1. Ignition OFF, disconnect the A/C relay.
2. Ignition ON, verify a test lamp illuminates between the relay coil B+ circuit terminal and ground.

• If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance.

3. Connect a test lamp between the relay coil B+ circuit terminal and the A/C compressor clutch relay control circuit terminal.
4. Engine running, command the A/C relay ON and OFF. The test lamp should turn ON and OFF when changing between the commanded states.

• If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ECM/PCM.
• If the test lamp is always OFF< test the control circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the ECM/PCM.

5. If all circuits test normal, test or replace the A/C relay.

Repair Instructions

Perform the Diagnostic Repair Verification (Verification Tests) after completing the diagnostic procedure.

Control Module References (Programming and Relearning)for ECM/PCM replacement, setup, and programming