42. Direct Clutch Housing Bushing Replacement

Direct Clutch Housing Bushing Replacement

Tools Required
* J 43778 Clutch Bushing Installer
* J 8092 Universal Driver

Removal Procedure





Important: DO NOT score the 1-2-3-4, 4-5-6 clutch housing bore when removing the clutch housing bushing.


1. Gently tap the bushing through the inside of the 1-2-3-4, 4-5-6 clutch housing until the bushing becomes dislodged.
2. Remove the bushing (2) from the 1-2-3-4, 4-5-6 clutch housing (1).
3. Remove any nicks or burrs with a crocus cloth.

Installation Procedure




1. Position the 1-2-3-4, 4-5-6 clutch housing (4) on a press so that the front of the housing is facing up.

Important: The preferred method for installing the 1-2-3-4, 4-5-6 clutch housing bushing is to use the J 43778 and a press. If a press is not available, use the J 43778 and the J 8092 .


2. If the bushing will be installed without a press, install the large end of J 43778 (2) onto J 8092 (1).
3. Install a new bushing (3) onto J 43778 (2).
4. Using J 8092 , press or drive the new bushing into the clutch housing.

The bushing depth measurement is flush to 0.25 mm (0.01 in) below the 1-2-3-4, 4-5-6 clutch housing surface.